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International Competition of Flat Die in the Era of Economic Globalization

Oct. 08, 2023

In the era of economic globalization, the international competition for flat dies has become an effective solution in the world, and it is not only external.

Used for belt conveyors suitable for conveying powder, granular, and small granular materials.

flat die

Used for conveying granular and small particles. The good appearance quality of particles is mainly due to the high pressure and beautiful particle shape of the reducer transmission system containing powder, granular or small particles.

The gap between the ring mold and the pressure roller is extremely important, so the particle diameter can be adjusted. Generally speaking, when the diameter of the compressed particles reaches minus 20mm, adjusting the speed of the pressure roller to 3-5 mm causes slight contact between the outer surface of the pressure roller and the inner surface of the rotating ring mold, and causes the particle machine to rotate around 163, causing slight contact and shaking of the inner surface of the pressure roller, resulting in uneven materials and continuous shaking.

Finally, the product is suitable for pressing impurities with large particle diameter, such as rice husks, Sunflower seed shells, peanut shells and other melon shells; Various wood scraps such as branches, tree stems, bark, etc; Various crop straw; Various chemical raw materials such as rubber, cement, ash, etc. Applied in feed factories, wood processing factories, fuel factories, fertilizer factories, chemical factories, etc., it is a double ring forging agent with low investment, fast effectiveness, and no risk.

The flat mold granulator with a rotating mold plate and a friction pressure wheel structure can easily arch materials, resulting in uneven feeding and affecting production.

flat die

Advantage 1: Adopting high-precision involute cylindrical helical gear for direct transmission, with a transmission efficiency of over 98%.

Advantage 2: After water forging, the transmission gear tooth blank undergoes normalizing heat treatment, which improves the hardness of the tooth surface; The tooth surface is treated with carburization, and the carburized layer reaches a depth of 24mm to enhance wear resistance and extend the service life of the components; The hard tooth surface is treated with a silent precision grinding and trimming process, making operation quieter and smoother.

Advantage 3: The main shaft and connected hollow shaft are made of imported alloy structural steel from Germany, which has undergone water forging, rough turning, heat treatment, precision turning, and precision grinding. The structure is reasonable and the hardness is uniform, improving the fatigue resistance and wear resistance of the components, providing a more reliable guarantee for safe operation.

Advantage 5: The bearings and oil seals used in the transmission part are both high-precision bearings imported from Japan and wear-resistant and temperature resistant fluororubber oil seals imported from the United States. Additionally, a lubrication and return system is specially added, with oil circulation cooling and automatic timed oil lubrication. Ensure sufficient lubrication of bearings for safer and more reliable operation.

Advantage 6: The bearings used in the particle forming system are all high-quality silent bearings, and a thin oil circulation cooling and lubrication system is added, resulting in a longer service life and safer operation of the bearings.


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