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The ring die Industry Strives for Survival in the Gap

Aug. 18, 2023

The ring die industry strives to survive in the cracks, as the physical examination of all its plants and the production of feed pellets ultimately determine a larger ring die enterprise. This enterprise's market determines an effective and green Asian market, greatly increasing our company's product sales. The entire production process is very stable, especially for biomass power plants (feeding systems), green plant roasted smoked shrimp feed, silage furnaces, pellet power plants, etc.

Biomass pelletizer is a kind of pretreatment equipment for biomass energy. It mainly uses agricultural and forestry processing wastes such as sawdust, straw, rice husk, bark and other biomass as raw materials, and solidifies them into high-density Pellet fuel through pretreatment and processing. Biomass pellet machines are divided into flat model biomass pellet machines and circular model biomass pellet machines.

The flat biomass pellet machine with a rotating mold plate and a friction pressure wheel structure can basically achieve the required deformation of the sawdust pellet machine by reducing the relative belt transmission with the reducer transmission system.

ring die

The main transmission of the sawdust particle machine adopts high-precision gear transmission, and the ring mold adopts a quick release type clamp type. The transmission part of the entire machine adopts high-quality bearings from Switzerland and Japan to ensure efficient, stable, and low noise transmission. The ring mold adopts a fast release type clamp type, and the feeding adopts frequency conversion speed regulation to ensure uniform feeding. The door cover is equipped with a strong feeder, which is an internationally advanced compensation type snake spring coupling with a novel, compact, safe, and low noise structure Low fault performance.

The internationally advanced compensated serpentine spring coupling has a novel, compact, safe, low noise, and low fault performance.

Adopting high-precision involute cylindrical helical gears for direct transmission, the transmission efficiency can reach over 98%.

After water forging and normalizing heat treatment of the transmission gear blank, the hardness of the tooth surface is improved; The tooth surface is treated with carburization, and the carburized layer reaches a depth of 24mm to enhance wear resistance and extend the service life of the components; The hard tooth surface is treated with a silent precision grinding and trimming process, making operation quieter and smoother.

The main shaft and connected hollow shaft are made of imported alloy structural steel from Germany through water forging, rough turning, heat treatment, precision turning, and precision grinding. The reasonable structure and uniform hardness improve the fatigue resistance and wear resistance of the components, providing more reliable guarantees for safe operation.

The bearings and oil seals used in the transmission part are both high-precision bearings imported from Japan and wear-resistant and temperature resistant fluororubber oil seals imported from the United States. Additionally, a lubrication and return system is specially added, with oil circulation cooling and automatic timed oil lubrication. Ensure sufficient lubrication of bearings for safer and more reliable operation.

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